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Flake Ice Generators

Operating principle:

The GENEGLACE flake free machine is a insulated double wall stationery cylinder (1) mounted in vertical position.

Water is pumped (2) into the top tray (3) and distributed over the chromium plated inner surface (4) in a continuous water curtain except the part in which ice removal takes place.

The low temperature refrigerant between the cylinder wals (5) freezes the water. Excess water is deflected back (6) into the base (7) and is recirculated.

The rotating central shaft (8) is driven by an electric motor (9) and carries an arm with an helical reamer (10) which removes the ice from the wall without touching the cylinder. The ice falls down into the storage container under the machine.

GENEGLACE
Industrial Range

F 200
with flood bottle *

F 250
with flood bottle *

F 450
with flood bottle *

F 600
with flood bottle *

F 800
with flood bottle *

F 900
with flood bottle *

PRODUCTION
per 24 h m. Tons
REFRIGERANT

DIMENSIONS
Length cm.
Width cm. Height cm.

NET WEIGHT kg.
MOTORS
Reamer W Pump W
LIQUID INLET

BASE DIMENSIONS cm. ICE OUTLET cm.

4 - 6,5
R22/R717

120
95
175

550

250
70

91 x 91
68

7 - 10
R22/R717

130
100
205

720

250
70

91 x 91
68

8,5 - 10,5
R 22

145
120
205

900

250
2 x 70

104 x 104
78

10 - 14
R22/R717

150
120
205

950

250
2 x 70

104 x 104
78

15 - 20
R22/R717

155
155
300

2500

550
300

129 x 129
93

20 - 32
R22/R717

195
195
310

3100

550
300

158 x 158
120

DIFFERENT USES FOR FLAKE - ICE

WHATEVER THE APPLICATION MAY BE, DO NOT HESITATE TO ASK YOUR GENEGLACE REPRESENTATIVE FOR ADVICE.

SECTOR	USE
SEA FOOD AND FISH FARMING	Chilling fish for killing , storage and presentation : - on board - at auction - at the fish wholesaler - at the processor - on the stall
BAKING	Maintaining the dough in the kneading machine at the required temperature.
MEAT PROCESSING	Sausage manufacture, storage of offal, chilling of poultry after slaughter
FRUITS & VEGETABLES	Conservation of produce by rapid cooling following picking
CHEMICALS PHARMACEUTICALS	Temperature control in exothermic reaction
CONCRETE	Limitation of exothermic reactions during concrete mixing
CAFETERIA CATERING	Salad bars and displays of seafood
HOSPITAL LABORATORIES	Storage of preparations

why they have chosen flake ice

Any ice, as it melts, enables a product to be cooled and protected from dehydration and can even restore its natural moisture level. Flake-ice has all these properties and something more. Its temperature and its specific form offer extra benefits to many food and industrial processes.

Substantial cooling power

Slightly sub cooled, flake ice is also a dry ice. The "ice only" feature of its manufacture means that the latent heat, the principle source of the cooling energy, is 100% available. The dry flake-ice at -60 C therefore works far more effectively than wet ice.

Rapid cooling

The flakes are thin (from 1.5 to 3mm), in relation to their large surface area and this provides more efficient thermal exchange, to ensure faster product cooling.

At sea, for example, Fist must be chilled as soon as it is caught. Cooled immediately down to 00C and with no subsequent break in the cold chain, its shelf life is considerably extended.

Optimise the cooling of your product

Precise temperature control of a mixture

Using flake ice enables the precise calculation of its cooling input (dry ice) and its effects on the temperature of the mixture are quickly apparent. This feature is critical in the chemical and meat processing industries.
Ease of handling and storage

Flake ice is free-flowing, its flakes do not stick together and form blocks. They are light and cushion the product to reduce risk of crushing or deterioration. Flake-ice is easy to store and handle. As it does not contain water, it can be kept in a negative temperature storage.

Why GENEGLACE ?

At your side, wherever you are

Precision manufacture and total confidence in reliable equipment
Designed according to a simple principle, GENEGLACE machines benefit from over forty years technical experience and a continuous policy of development, for an unbeatable quality.

The confidence that equipment is selected and designed for an accurate response to your need
From the start the GENEGLACE teams assess the specific requirements in order to calculate the capacity needed and to select the most suitable system. The range is the most extensive on the market. The modular Ice Systems enable productions and storage elements to be combined, to achieve exactly the right capacity.

Prompt delivery

Most products and spares are available from stock.
Local service wherever you are

With an international network in more than 50 countries, our customers benefit from a high quality service. A GENEGLACE trained representative is in constant contact with the factory and has advanced information, videos, etc.). In addition, this specialist regularly attends product training courses.

The production of flake ice

THE ICE GENERATORS

The generator is as the heart of the GENEGLACE technology.
The reamer detaches the ice without excessive effort or constraint. it only requires simple routine maintenance without the need for periodic sharpening.
The design is based on a static cylinder with few moving parts and no rotary joints.
The cylinder is fully insulated. This means that all the refrigeration goes directly to the water.
Ice generators are available for the production of between 200 kg and 40 tonnes per day. They are manufactured in different models, with or without exchanger and function with all the refrigerants currently on the market: R22, R0404, R717...

THE ICE PACKS

The Ice Packs are complete assemblies ready for fitting with minimal on-site installation.
They offer increased production due to optimization of the combined vary between 180 and 30,000 kg of ice per day.
Ice packs are designed for optimum reliability in difficult climate conditions and can be adapted to the most demanding site conditions through the use of specific fittings (protected condensers, separate condensers, etc.).

THE ON-BOARD MACHINES

The "on-boards" are designed to tolerate the rocking and pitching of the fishing vessels. in addition they are treated to withstand the particularly corrosive marine environment.

Five models are available, in fresh or sea water versions, with productions rates of up to 6 tonnes per day.

Storage, handling and treatment

      THE ORBITAL SILOS

The orbitals silos hygienically store the flake ice in ideal conditions.

The fully automatic device ensures delivery on demand, without difficult handlings.

The first ice produced is the first extracted (FI-FO system). The flake ice supplied is thus of a constant quality, with no build up of hard ice at the bottom of the bin.

Assembly and adjustment in the factory ensure simple and rapid installation in site.

Contents vary between 2 and 20 tonnes.

THE GENEGLACE COMPACTOR

Combined with an ice-maker, the compactor transforms the flakes into blocks.

40 to 50 blocks weighing 25 kg each, are compacted every hour automatically.

Requiring very little space, it enables the operator to supply ice in flakes or blocks.

              GENEGLACE SETS

These are simple and effective combinations of productions and storage modules with easy access to the ice.

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